Zinc Sulphate Powder and Granules Plant
We specialize in manufacturing Zinc Sulphate Plants. We provide our client a complete solution by undertaking project for Zinc Sulphate Plants on turnkey basis. We work closely with each client right from concept to commissioning of the plants. We also provide expert technical support and after-sale services to ensure flawless operation of the installed plant. These cost-effective plants are known for reliable performance and higher production capacity.
Usage and Advantages of Zinc Sulphate Powder and or Granules.
- Zinc sulphate monohydrate technical is used in pharmaceutical applications and immunity boosting nutrient.
- Provides long term support of zinc to corps.
- Used as a fertiliser additive for preventing and correcting zinc deficiencies in crops.
- It is prime nutrient for plants.
- This micro-nutrient is primarily used in maintaining normal health and increased yields, The Zinc Sulphate is applied directly to the crops.
- It is also blended with other Fertilisers like SSP / GSSP etc. as it is required by plants in small quantity.
- Zinc is important for enzyme activity associated with carbohydrate metabolism in plants and animals. It is also important for protein synthesis in animals.
- It can be applied at a high rate, intended lo last several years, or at lower rates on an annual basis, e.g. each time a crop is sown, or once a year in tree, plantation and vine crops, e.g. in the spring, at the start of the main growing season.
- Zinc Sulphate raw material for manufacturing latex products, pigment lithopone, desulphurization process and zinc sulphate are an herbicide typically used for moss control.
- Zinc Sulphate is used in the form of dietary supplement to treat zinc deficiencies in human and used as a fertilizer.
- Uses of Zinc sulphate as preservative or protective agent for leather, wood and skin, used for water purification process, flotation process of mineral separation, bleaching paper, and electrode position.
- Zinc sulphate monohydrate is a readily-accessible form of zinc supplementation, and is commonly used as an additive for livestock feed. This helps prevent zinc deficiencies in animals, which can lead to issues such as impaired reproduction, hair loss, reduced feed intake and growth, and skin lesions.
- Zinc sulphate monohydrate is a common additive for roof cleaning soaps and additives, as well as dedicated antifungal and antialgal roof sprays.
- Toothpaste containing zinc is becoming more common, and zinc has been shown to have benefits when it comes to inhibiting gum disease and tooth decay.
Process Description:
1 Storage of Raw Materials
Appropriate raw material storage is provided. Zinc Ash elevated storage silos are provided. Sulphuric acid, Water and other required chemical storage are provided in adequate quantity. It is tried to weigh and load all the chemicals automatically to reactor.
2. Digester / Reactor
Sulphuric acid with specified molarity is taken into digester. The Zinc ash is gradually
loaded under constant agitation to neutralize the solution. The Zinc Ash fines reacts with
dilute Sulphuric Acid to for crude Zinc Sulphate solution.
Zinc Sulphate solution is then filtered out to get clear solution. The clear solution is
then reacted with several chemicals to remove Iron, Pb, and other metal impurities present
in the solution. The fully pure solution is tested in lab and then sent for concentration.
Production of Zinc Sulphate Heptahydrate
Tested zinc sulphate solution is then sent to crystallizer where the zinc sulphate is
crystallized with the help of Glycol Brine.
Crystallized Zinc sulphate is centrifuged to obtain Zinc Sulphate Heptahydrate.
Production of Zinc Sulphate Monohydrate
3. Spray Drying:
The Zinc Sulphate solution after concentration is dried to granular powder form in a spray dryer. The Zinc Sulphate solution is atomized to fine droplets in a large spray chamber. These atomized particles come in contact with hot air and water in it gets evaporated. The dried product is discharged at the bottom of chamber. The dried product entrained with the exhaust air is separated in a high efficiency cyclone separator. The exhaust air is further passed through a secondary cyclone separator or a bag house for recovering the fines not separated in primary cyclone. Clean air is then vented to the atmosphere. The entire operation of the plant is monitored and controlled through a locally mounted control panel or through PLC as per customer choice.
4. Storage and Packing:
Product is cooled and in a pneumatic conveying system or Screw Cooler and then passed on to packing machine hopper, where it is continuously packed.
Features
- Production of granular, non-dusty and pure form of Zinc Sulphate.
- Fully automatic, compact and energy efficient system to ensure smooth and ease of operation.
- Plant foot print is planned as per availability of land from customer.
- Complete sanitary design with CIP system